This was made from a solid piece of high-strength
aluminium alloy, 7075-T6, on the lathe and milling machine. This is one of the
strongest aluminium alloys known and is substantially stronger than mild steel.
The series of picture below shows various stages of the machining on the lathe and milling machine through to completion.
With the lip to ensure positive location and using high tensile (EN24T) 5/16” studs this arrangement is substantially stronger and more rigid than the original.
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